Broom / Trowel
Etched
Hand Seeded
Decorative Cuts
Salt
Stamped
Stain
Vitro Colore


Estimate Request
Hand-seeded or Out-of-truck Exposed Aggregates



Description:
2500 PSI - 1" Minus Rock
3.5" to 4" thick

Process:
There are several types of aggregates to choose from to hand seed. The aggregates can vary in shape, size, color and texture so you can tailor the stones to whatever look you desire. With out-of-truck exposed aggregates, the look is less controlled because there is little selection process and is cheaper than the hand seeded process.

Hand seeded aggregate concrete offers a large selection of aggregate or rocks. To begin the customer selects what type of rock or aggregate they want. The rocks are washed so there is no dust or residue on them. The concrete first is poured and leveled. If color is desired, the integral coloring system is used. The concrete cures until almost completely hard when the cleaned, selected aggregates are thrown over the top of the concrete. A float is swept over the rock to set them in the concrete. While using the float the creamy layer that is traditionally produced while leveling concrete covers the hand-seeded aggregates. At this point the concrete has completely covered the entire aggregates. A retardant is sprayed on top of the concrete to keep that creamy layer of concrete soft. The concrete is left to cure overnight. Returning the next day, the top layer of concrete is washed off and the hand-seeded aggregates are revealed. Some rock may need a little extra scrubbing to remove the concrete from the rocks.

Out of truck aggregate is a bit different from hand-seeded aggregate. With hand seeded you can choose from a variety of rocks to be embedded into the concrete; but with out-of-truck aggregate you get the aggregates that come naturally in the concrete. The rocks are usually smaller and do not vary in color as much as hand seeded does.

The concrete is poured and leveled, using integral color system if color is desired. Once the concrete is troweled smooth, retardant is sprayed on the top of the concrete to keep the top layer from hardening and is left to sit overnight. The crew returns the following day to wash off the top layer to reveal the natural aggregates in the concrete.

Curing Period: We recommend that the concrete sit for a few days before any foot traffic be applied. We suggest that no vehicles or heavy items be placed on the concrete for at least 28 days, after which the concrete will be fully cured. If 28 days is not feasible to stay off the concrete, the psi (the density of concrete) can be increased so that the concrete will cure faster and will be able to withstand the weight of a heavy item such as a vehicle in less time. It is recommended that the aggregate be sealed. *With the advent of the states regulations relating to groundwater recharge and storm water runoff, PCI is advancing several different applications of pervious concrete especially designed for the application.  From tree wells to parking lots, municipalities are requesting pervious concrete to protect the waters of the nation.  Pervious concrete can withstand large deluges of water, with permeability factors of 4 inches per hour with a proper substrate installation.